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Stop It® Pipe Repair System

XCorr® HP

XCorr® HP 100 & 200 - Leak Sealing Products

XCorr® HP is a multi-component epoxy composite repair system designed for high-pressure sealing applications. The repair system provides a built in 4:1 safety margin. XCorr® HP utilizes a premeasured 2-part epoxy system combined with high performance fiberglass reinforcement fabrics and a technical felt to provide superior leak sealing capacity with strong interfacial bonding.

The product line is differentiated by operating temperature with XCorr® HP 100 rated for temperatures up to 350°F (177°C) and XCorr® HP 200 rated to 450°F (232°C).

XCorr® HP 100 is recommended for high pressure applications up to 1,500 psi (105 kg/cm2) with a built in 4:1 safety margin. Return to service in high pressure process piping may be accomplished in ~5 hours.

XCorr® HP 200 is recommended for high pressure applications up to 2,060 psi (144 kg/cm2) with a built in 4:1 safety margin. Return to service in high pressure process piping may be accomplished in ~10 hours.

See below for more information on physical properties for the resin and composite materials.

Attributes

  • Novolac epoxy resin yields exceptional chemical resistance
  • 100% solids, No VOCs
  • 3:1 mixing ratio (pre-measured)
  • Cartridge dispensing minimizes waste, ensures complete mixing, and manages pot life
  • Fiberglass weave provides multidirectional mechanical reinforcement and conformability to irregular geometries
  • Primary technical felt layer ensures complete interfacial wetting and highest pressure performance
  • Outstanding compressive and adhesive bond strength
  • Produces durable coating that will not shatter under extreme operating conditions
  • Accelerated cure times are possible with annealing of the installed repair

XCorr HP 100
XCorr HP 100 - Leak Sealing
high-pressure sealing applications

XCorr® HP 100 Properties

Resin at 75°F (24°C)*

Pot Life: 35 minutes

Dry To Touch: 4 hours

Full Mechanical Strength: 24 hours

Full Chemical Resistance: 24 hours

Composite

Layer Thickness (per ply): 0.015 in

Lap Shear Adhesion: 1,320 psi (ASTM D 3165)

Dry Adhesion: >3,000 psi (ASTM 4541)

Wet Adhesion: >3,000 psi, 5 days 158°F (70°C) water (ASTM 4541)

Sealing Pressure: 1,500 psi, 1/8″ od hole in 1″ steel pipe, 4:1 safety factor

Compressive Strength: 10,000 psi (ASTM C109)

Shore D Hardness: 84 (ASTM D 785)

Temperature/Heat Resistance: From -20°F up to 350°F (-29°C to 177ºC) –continuous, dry. Consult chemical compatibility to gauge wet service performance.

XCorr® HP 200 Properties

Resin at 75°F (24°C)*

Pot Life: 35 minutes

Dry To Touch: 6 hours

Full Mechanical Strength: 24 hours

Full Chemical Resistance: 24 hours

Composite

Layer Thickness (per ply): 0.015 in

Lap Shear Adhesion: 1,480 psi (ASTM D 3165)

Dry Adhesion: >2500 psi (ASTM 4541)

Wet Adhesion: >2500 psi, 5 days 158°F (70°C) water(ASTM 4541)

Sealing Pressure: 2060 psi, 1/8″ od hole in 1″ steel pipe, 4:1 safety factor

Compressive Strength: 10,000 psi (ASTM C109)

Shore D Hardness: 84 (ASTM D 785)

Temperature/Heat Resistance: From -20°F up to 450°F (-29°C to 232ºC) –continuous, dry. Consult chemical compatibility to gauge wet service performance.

*Pot life is greatly reduced with increased mixing volume and temperature. Cure time is significantly extended at lower temperature.

Contact Indumar at sales@indumar.com for Ordering Information.

XCorr® HP 100 & 200 Specifications

Packaging: Resin supplied in dual cartridge (parts A and B packaged separately) with pre-measured volumes sized specifically for full coverage of supplied reinforcement fabric. Kits provided with static mixers, spreaders and gloves. Two-part dispensing guns sold separately.

Sizes: Reinforcement tape supplied in 6” widths and premeasured lengths. The required resin volumes are supplied in ready to use 400 mL or 1.0 L dual cartridge assemblies.

Shelf Life: Part A: 12 months at 75°F (24°C). Part B: 12 months at 75°F (24°C)

Storage Temperature: 32 to 100°F (0 to 43°C), 0-100% relative humidity

Application Temperature: 50 to 150°F (10 to 65°C)

Surface Preparation: Surfaces must be cleaned of all oil and debris and dried. For metal surface, a bright metal finish is desired (SSPC-SP10 (immersion) or SSPC-SP6 (non-immersion)). If possible, the pipe should be at ambient temperature before application.

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