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XCorr Composite Repair Kit

XCorr Composite Repair Kit

XCorr® Composite Repair Kits - Mechanical Reinforcement

XCorr® Composites employ a filled, novolac epoxy resin paired with a non-crimp, high-strength quadraxial fiberglass weave to provide superior mechanical reinforcement and chemical resistance with operating temperatures up to 350°F (177°C) (XCorr® 100)/up to 450°F (232°C) (XCorr® 200). See below for more information on physical properties for the resin and composite materials.

When pipe strength has been compromised due to corrosion or mechanical damage, XCorr® Composite Repair Kits provide a path to return to service without costly pipe replacement.

XCorr® 100

This field-mixed novolac epoxy resin and advanced-weave fiberglass combine to provide high-strength reinforcing composite layers, demonstrated to build back wall thickness and corresponding strength.

Attributes

  • Novolac epoxy resin yields exceptional chemical resistance
  • Proven performance for hydrocarbon immersion
  • 100% solids, No VOCs
  • 3:1 mixing ratio (pre-measured)
  • Cartridge dispensing minimizes waste, ensures complete mixing, and maximizes
    pot life
  • Quadraxial fiberglass weave provides multidirectional mechanical reinforcement
  • Outstanding tensile, compressive, and adhesive bond strength
  • Excellent thermal compatibility with steel and concrete

XCorr® 200

This high performance epoxy resin and advanced-weave fiberglass reinforcement create a PCC-2 compliant composite, which is easy to install, yet provides superior mechanical strength and high chemical resistance.

Attributes

  • Novolac epoxy resin yields exceptional chemical resistance
  • 100% solids, No VOCs
  • 3:1 mixing ratio (pre-measured)
  • Cartridge dispensing minimizes waste and ensures complete mixing
  • Quadraxial fiberglass weave provides multidirectional mechanical reinforcement
  • Outstanding tensile, compressive, and adhesive bond strength
  • PCC-2 repair calculation package available upon request

XCorr pipe repair

XCorr® 100 Properties

Resin at 75°F (24°C)*

Pot Life: 35 minutes

Dry To Touch: 4 hours

Full Mechanical Strength: 24 hours

Full Chemical Resistance: 24 hours

Composite

Layer Thickness (per ply): 0.06 in

Tensile Strength: 22,800 psi (ASTM D 3039)

Tensile Modulus: 2.27×106 psi (ASTM D 3039)

Lap Shear Adhesion: 1,320 psi (ASTM D 3165)

Compressive Strength: 27,000 psi (ASTM D 685)

Flexural Yield Strength: 3,900 psi (ASTM 790)

Shore D Hardness: 84 (ASTM 2240 Shore D)

Coefficient of Thermal Expansion: 16.2×10-6 mm/mm/°C
(ASTM E 831)

Temperature/Heat Resistance: From -20°F up to 350°F (-29°C to 177ºC) –continuous, dry. Consult chemical compatibility to gauge wet service performance.

XCorr® 200 Properties

Resin at 75°F (24°C)*

Pot Life: 35 minutes

Dry To Touch: 6 hours

Full Mechanical Strength: 24 hours

Full Chemical Resistance: 24 hours

Composite

Layer Thickness (per ply): 0.06 in

Tensile Strength: 24,300 psi (ASTM D 3039)

Tensile Modulus: 2.18×106 psi (ASTM D 3039)

Lap Shear Adhesion: 1,480 psi (ASTM D 3165)

Compressive Strength: 27,000 psi (ASTM D 685)

Flexural Yield Strength: 9,600 psi (ASTM 790)

Shore D Hardness: 84 (ASTM D 785)

Temperature/Heat Resistance: From -20°F up to 450°F (-29°C to 232ºC) –continuous, dry. Consult chemical compatibility to gauge wet service performance.

*Pot life is greatly reduced with increased mixing volume and temperature. Cure time is significantly extended at lower temperature.

Part No Description Case Quantity Case WT
(lbs)
** Contact InduMar

Packaging: Resin supplied in dual cartridge (parts A and B packaged separately) with pre-measured volumes sized specifically for full coverage of supplied reinforcement fabric. Kits provided with static mixers, spreaders and gloves. Two-part dispensing guns sold separately.

Sizes: Reinforcement tape supplied in 12.5” widths and premeasured lengths. The required resin volumes are supplied in ready to use 400 mL or 1.0 L dual cartridge assemblies.

Shelf Life: Part A: 12 months at 75°F (24°C). Part B: 12 months at 75°F (24°C)

Storage Temperature: 32 to 100°F (0 to 43°C), 0-100% relative humidity

Application Temperature: 50 to 150°F (10 to 65°C)

Surface Preparation: Surfaces must be cleaned of all oil and debris and dried. For metal surface, a bright metal finish is desired (SSPC-SP10 (immersion) or SSPC-SP6 (nonimmersion)). If possible, the pipe should be at ambient temperature before application.

ISO 9001:2015 Certification from WCS

Indumar Products is proud to announce that they have recently achieved certification from WCS with respect to the management system requirements of ISO 9001:2015.

Download the Certificate
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ISO 9001:2015 Certification from WCS
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