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Stop It® Pipe Repair System

Flat Patch Tank Repair Kit

Flat Patch Tank Repair Kit

The Flat Patch Tank Repair Kit is a carbon-epoxy composite repair system designed for active sealing applications where localized repair is needed or full pipe wraps are impractical. The system combines a preformed carbon sheet with advanced adhesives to enable working pressures up to 1,000 PSI (70 kg/cm2) and operating temperatures up to 350ºF (177ºC).

The Flat Patch Tank Repair Kit consists of a preformed carbon composite sheet and two advanced epoxy adhesives to provide superior leak sealing on flat surfaces. This novel approach enables the sealing of actively leaking defects, the localized repair of tank surfaces, and the ability to bond through oil contamination. The repair kit is recommended for pressure applications up to 1,000 psi (70 kg/cm2) with a built in 4:1 safety margin. Return to service at pressure may be accomplished in ~2 hours for temperatures above 75°F.

Flat Patch Tank Repair Kit Attributes

  • Adaptable composite construction paired with time-efficient installation methods addresses a wide range of tank sizes
  • Advanced adhesives eliminate leaks without the need to drain the tank
  • Cartridge dispensing minimizes waste, ensures complete mixing, and manages pot life
  • Short cure time allows rapid repair and reduced time on site
  • Outstanding compressive, flexural, and adhesive bond strength
  • Accelerated cure times are possible with annealing of the installed repair
  • Carbon fiber composite repair system safely and quickly restores operations up to 1,000 psi, and provides localized corrosion inhibition

Flat Patch Tank Repair Kit

Primary Adhesive Properties

Form: 2-part epoxy putty

Preparation: Mixed by hand

Working Time: 2 minutes

Set Time: <20 minutes

Lap Shear Strength (steel): 900 psi

Rating: NSF certified for use with potable water.

Secondary Adhesive Properties

Mixing Ratio: 10:1

Working Time: 15 minutes

Cure Time: <2 hours

Lap Shear Strength (steel): >2175 psi

Tensile Strength: 2750 psi

Elongation at Break: ~60%

Glass Transition Temperature: 113°C

*Working time is greatly reduced with increased ambient temperature. Cure time is significantly extended at lower temperatures.

Carbon Composite Form Properties

Tensile Strength: 74,600 psi

Tensile Modulus: 9,080,000 psi

Compression Strength: 40,600 psi

In-plane Shear: 11,900 psi

Repair Thickness: 0.10 in

Sealing Pressure: 1000 psi, based on patch repair of 0.125” od hole in flat steel plate

Temperature/Heat Resistance: From -20°F up to 212°F (-29°C to 100°C)

Part No Description Case Quantity Case WT
(lbs)
FPTR Flat Patch Tank Repair, 8″ x 8″ 1 5
Flat Patch Tank Repair – Dispenser Gun Sold Separately
DG600M Dispenser Gun – Dual Component, Manual, 600 mL 1 4

Flat Patch Tank Repair Kit Specifications

Packaging: Primary resin supplied in the form of a two-part putty. Secondary resin supplied in dual cartridge with pre-measured volumes sized. Kits provided with static mixers, spreaders, and gloves. Two-part dispensing guns sold separately.

Sizes: Patch size- 8″ x 8″

Shelf Life: Part A: 12 months at 75°F (24°C). Part B: 12 months at 75°F (24°C)

Storage Temperature: 32 to 100°F (0 to 38°C), 0-100% relative humidity

Application Temperature: 50 to 150°F (10 to 65°C)

Surface Preparation: Surfaces must be freed of any loose scale or debris. If possible, remove other surface coatings before application.

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