Flat Patch Tank Repair Kit
The Flat Patch Tank Repair Kit is a carbon-epoxy composite repair system designed for active sealing applications where localized repair is needed or full pipe wraps are impractical. The system combines a preformed carbon sheet with advanced adhesives to enable working pressures up to 1,000 PSI (70 kg/cm2) and operating temperatures up to 350ºF (177ºC).
The Flat Patch Tank Repair Kit consists of a preformed carbon composite sheet and two advanced epoxy adhesives to provide superior leak sealing on flat surfaces. This novel approach enables the sealing of actively leaking defects, the localized repair of tank surfaces, and the ability to bond through oil contamination. The repair kit is recommended for pressure applications up to 1,000 psi (70 kg/cm2) with a built in 4:1 safety margin. Return to service at pressure may be accomplished in ~2 hours for temperatures above 75°F.

Primary Adhesive Properties
Form: 2-part epoxy putty
Preparation: Mixed by hand
Working Time: 2 minutes
Set Time: <20 minutes
Lap Shear Strength (steel): 900 psi
Rating: NSF certified for use with potable water.
Secondary Adhesive Properties
Mixing Ratio: 10:1
Working Time: 15 minutes
Cure Time: <2 hours
Lap Shear Strength (steel): >2175 psi
Tensile Strength: 2750 psi
Elongation at Break: ~60%
Glass Transition Temperature: 113°C
*Working time is greatly reduced with increased ambient temperature. Cure time is significantly extended at lower temperatures.
Carbon Composite Form Properties
Tensile Strength: 74,600 psi
Tensile Modulus: 9,080,000 psi
Compression Strength: 40,600 psi
In-plane Shear: 11,900 psi
Repair Thickness: 0.10 in
Sealing Pressure: 1000 psi, based on patch repair of 0.125” od hole in flat steel plate
Temperature/Heat Resistance: From -20°F up to 212°F (-29°C to 100°C)
| Part No | Description | Case Quantity | Case WT (lbs) |
| FPTR | Flat Patch Tank Repair, 8″ x 8″ | 1 | 5 |
| Flat Patch Tank Repair – Dispenser Gun Sold Separately | |||
| DG600M | Dispenser Gun – Dual Component, Manual, 600 mL | 1 | 4 |
Flat Patch Tank Repair Kit Specifications
Packaging: Primary resin supplied in the form of a two-part putty. Secondary resin supplied in dual cartridge with pre-measured volumes sized. Kits provided with static mixers, spreaders, and gloves. Two-part dispensing guns sold separately.
Sizes: Patch size- 8″ x 8″
Shelf Life: Part A: 12 months at 75°F (24°C). Part B: 12 months at 75°F (24°C)
Storage Temperature: 32 to 100°F (0 to 38°C), 0-100% relative humidity
Application Temperature: 50 to 150°F (10 to 65°C)
Surface Preparation: Surfaces must be freed of any loose scale or debris. If possible, remove other surface coatings before application.
