XCorr® HP 100 & 200 - Leak Sealing Products
XCorr® HP is a multi-component epoxy composite repair system designed for high-pressure sealing applications. The repair system provides a built in 4:1 safety margin. XCorr® HP utilizes a premeasured 2-part epoxy system combined with high performance fiberglass reinforcement fabrics and a technical felt to provide superior leak sealing capacity with strong interfacial bonding.
The product line is differentiated by operating temperature with XCorr® HP 100 rated for temperatures up to 350°F (177°C) and XCorr® HP 200 rated to 450°F (232°C).
XCorr® HP 100 is recommended for high pressure applications up to 1,500 psi (105 kg/cm2) with a built in 4:1 safety margin. Return to service in high pressure process piping may be accomplished in ~5 hours.
XCorr® HP 200 is recommended for high pressure applications up to 2,060 psi (144 kg/cm2) with a built in 4:1 safety margin. Return to service in high pressure process piping may be accomplished in ~10 hours.
See below for more information on physical properties for the resin and composite materials.
XCorr® HP 100 Properties
Resin at 75°F (24°C)*
Pot Life: 35 minutes
Dry To Touch: 4 hours
Full Mechanical Strength: 24 hours
Full Chemical Resistance: 24 hours
Composite
Layer Thickness (per ply): 0.015 in
Lap Shear Adhesion: 1,320 psi (ASTM D 3165)
Dry Adhesion: >3,000 psi (ASTM 4541)
Wet Adhesion: >3,000 psi, 5 days 158°F (70°C) water (ASTM 4541)
Sealing Pressure: 1,500 psi, 1/8″ od hole in 1″ steel pipe, 4:1 safety factor
Compressive Strength: 10,000 psi (ASTM C109)
Shore D Hardness: 84 (ASTM D 785)
Temperature/Heat Resistance: From -20°F up to 350°F (-29°C to 177ºC) –continuous, dry. Consult chemical compatibility to gauge wet service performance.
XCorr® HP 200 Properties
Resin at 75°F (24°C)*
Pot Life: 35 minutes
Dry To Touch: 6 hours
Full Mechanical Strength: 24 hours
Full Chemical Resistance: 24 hours
Composite
Layer Thickness (per ply): 0.015 in
Lap Shear Adhesion: 1,480 psi (ASTM D 3165)
Dry Adhesion: >2500 psi (ASTM 4541)
Wet Adhesion: >2500 psi, 5 days 158°F (70°C) water(ASTM 4541)
Sealing Pressure: 2060 psi, 1/8″ od hole in 1″ steel pipe, 4:1 safety factor
Compressive Strength: 10,000 psi (ASTM C109)
Shore D Hardness: 84 (ASTM D 785)
Temperature/Heat Resistance: From -20°F up to 450°F (-29°C to 232ºC) –continuous, dry. Consult chemical compatibility to gauge wet service performance.
*Pot life is greatly reduced with increased mixing volume and temperature. Cure time is significantly extended at lower temperature.
Contact Indumar at sales@indumar.com for Ordering Information.
XCorr® HP 100 & 200 Specifications
Packaging: Resin supplied in dual cartridge (parts A and B packaged separately) with pre-measured volumes sized specifically for full coverage of supplied reinforcement fabric. Kits provided with static mixers, spreaders and gloves. Two-part dispensing guns sold separately.
Sizes: Reinforcement tape supplied in 6” widths and premeasured lengths. The required resin volumes are supplied in ready to use 400 mL or 1.0 L dual cartridge assemblies.
Shelf Life: Part A: 12 months at 75°F (24°C). Part B: 12 months at 75°F (24°C)
Storage Temperature: 32 to 100°F (0 to 43°C), 0-100% relative humidity
Application Temperature: 50 to 150°F (10 to 65°C)
Surface Preparation: Surfaces must be cleaned of all oil and debris and dried. For metal surface, a bright metal finish is desired (SSPC-SP10 (immersion) or SSPC-SP6 (non-immersion)). If possible, the pipe should be at ambient temperature before application.
Plant Manager
"Quick and economical fix for leaks that don't lend themselves to clamps. Provides time until a system shutdown allows replacements..."
Jesse Moran, Project Manager
"The stickiness is good for the pipes – it’s not going to let any moisture through. It works really well with stainless steel."
InduMar Client
"Thanks to InduMar's STOP IT® Flat Patch, we were able to repair multiple tanks that had been out of commission, and now they are back in service."